 |
Be
Careful of Compressed Gases! |
By Bill Kellogg, Teacher Educator Cal Poly, San Luis Obispo
(from CATA Newsletter)
What do Ag mechanics teachers, agriscience teachers, FFA advisors,
and even floral teachers all have in common? Well, among other things, each of them, could
at some time, be handling compressed gases. In the shop, Ag Mechanics teachers are likely
to use cylinders of acetylene, oxygen, carbon dioxide (CO2), argon, and/or
other fuels. Agriscience teachers might handle propane, oxygen, or other compressed gases
used in science experiments. FFA advisors, in fund raising roles (i.e. managing the food
concession stand), might handle CO2 cylinders for soda machines, and the floral
teacher will likely have a helium cylinder in their classroom to fill balloons. Safety
must always be your number one consideration when using compressed gas cylinders, both for
the sake of yourself and others. Almost all accidents involving compressed gases are a
result of not following established methods for the safe handling and use of these
products. This article will address some safety practices you should keep in mind if you
are using compressed gases.
Compressed gases, by their nature, are hazardous. They are all capable of creating
environments that are flammable, oxygen enriched, or oxygen deficient. Even gases such as
nitrogen, which is present in our atmosphere at a level of almost 80%, can displace the
oxygen in a room or enclosure and cause suffocation. Never deliberately breathe, or
allow others to breathe any compressed gases of any type. It is possible to deplete the
oxygen in the bloodstream, and cause a rapid suffocation and death.
Lets examine some special safety features to keep in mind when transporting and
using compressed gases.
- The Department of Transportation (DOT) sets exact limits on the weight of hazardous
materials that may be transported before vehicle placarding is required. Remember that
when you are transporting cylinders, you are transporting hazardous materials. Vehicle
placarding is required when the total weight (both cylinders and their gas contents)
reaches a combined weight of 1,000 pounds or more. Placards are "signs" that
tells others around you that you are transporting hazardous materials.
- Transporting cylinders in cars, vans, or in any enclosed vehicle is extremely dangerous
and should be avoided. Never transport flammable gases in the trunk or passenger
compartment of a vehicle. Many persons disregard this warning each year, and there are
many vehicle explosions as a result.
- Always install the protective cap on the cylinders when they are transported, or any
time they are not in use. Many cylinders (oxygen for example) contain pressures that are
in excess of 2,000 pounds per square inch. A broken valve is all it takes for the cylinder
to become an unguided missile.
- Secure your cylinders when in transport. DOT regulations require that all compressed gas
cylinders be secured from movement during transportation. Cylinders that can move can open
accidentally, or roll off the vehicle into the path of oncoming traffic.
- Leaving cylinders near a source of heat, such as a furnace or water heater, or inside a
vehicle is an invitation for disaster. Keep the cylinders in a cool, well-ventilated area,
away from a source of heat or ignition.
- Always return cylinders for filling when they are down to 25 pounds of pressure. This
helps prevent a dangerous gas mixture from forming in the cylinder itself or the attached
equipment. "Check valves" are important safety feature, but dont rely on
them 100% to prevent a "back-flow" condition.
- Tell the personnel that fill your cylinders if you believe there is a possibility that
the cylinders may have been damaged. They will take special care in checking them for you.
Never conceal damage, contamination, or attempted repairs to a cylinder.
- Contamination of cylinder surfaces with oil, grease, or any type of hydrocarbon material
is highly dangerous. This poses the real possibility of an explosion caused from the
friction of the material moving through the lines. Never lubricate any part of the
valve, cylinder, or attached equipment. Never allow the cylinders to be stored or
transported where contamination may get either in or on the surface of the cylinders. Never
handle cylinders with oily gloves or hands.
- The best way to move a cylinder is with a cylinder cart. Never move cylinders by
laying them down and rolling them, as this subjects the cylinder side-wall to damage.
- Keep a fire extinguisher close at hand. Situate flammable gas cylinders in a location so
that if a fire does occur, it may be easily extinguished. In some situations, it may be
better to evacuate the area and let the cylinder burn; especially if escaping gas could
collect and explode.
- Never
attempt to repair the cylinder, its valve, or other attachments. Repairs
require special training and equipment, and should only be performed by authorized
persons. Again, never use oils or lubricates on the cylinder, valve, or attached
equipment.
- Dont hesitate to ask questions. Your welding or gas supplier will assist you as
much as possible. If they cant, they will likely place you in touch with others that
can.
- Free information is contained in publications called Material Safety Data Sheets, or
"MSDS." These are available for each gas product you purchase. Take advantages
of this free service and be informed of the dangers associated with gas products.
You might even consider posting MSDS in your classroom or shop for your students to read
and learn more about the gas product, and its safe use.
- Finally, when cylinders are stored, be sure to secure them adequately so they will not
fall over. Chain them to a secure object (i.e. to the wall). This recommendation pertains
to both full and empty cylinders. This is especially important if you are storing
cylinders (i.e. helium) in the classroom.
For those of you who use cylinders, please consider these warnings and take the
necessary protections while transporting and using compressed gases. As Ag teachers, we
must be good role models in so many ways, as well as create a safe learning environment
for our students. Teach your students about safety measures that must be associated with
compressed gases. Their lives may depend on your instruction!
A special thanks to Richard Schmidig, Ag teacher at Linden High School, for suggesting
this topic be addressed for our membership. If you have an area of safety you would like
addressed in this column, send Bill Kellogg an e-mail note or call him at (805) 756-2973.
He will discuss questions or concerns. Notes can be addressed to bkellogg@calpoly.edu.
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